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Materials Congress 2018

Page 62

Nano Research & Applications

ISSN: 2471-9838

W o r l d C o n g r e s s o n

Materials Science & Engineering

A u g u s t 2 3 - 2 5 , 2 0 1 8

Am s t e r d a m , N e t h e r l a n d s

N

ickel-based superalloys can be characterized by resistance to high-

temperature corrosion and high-temperature creep resistance. For this

reason, they are widely used in the production of jet engine critical parts. One

of the commonly used materials is Inconel 625, which will be the subject of

this research. For Inconel 625 processing, rotary forming can be applied, which

results in axially symmetrical elements. An important property of Inconel 625

is strong strain hardening effect. To improve formability, variety of methods

can be applied, including heating of the material. The purpose of the research

was optimization of rotary forming process parameters of Inconel 625 to

produce jet engine critical parts with high quality requirements. Scans data

were processed in GOM Inspect software. For further analysis, thickness and

surface deviations for all points and zones of interest were needed, as well

as various statistics as extrema, standard deviation, deviation distribution,

and tolerance tests. As obtaining this data manually would be extremely time

consuming, Python scripting GOM API was utilized. With created scripts we

automated loading, aligning, comparing of scans and CAD model, calculating

measures and required statistics. Generated data was then used in multivariate

optimisation for selecting optimal process parameters. Deviation statistics

were modelled with regression models, predicting selected quality measures

depending on trials parameters. Based on thesemodels, overall quality function

was maximised with GridSearch approach, yielding optimal parameter for the

process.

Biography

Sandra Puchlerska is pursuing her PhD at the AGH University

of Science and Technology, Faculty of Non-ferrous Alloys.

She has graduated in Materials Engineering with thesis about

Microstructure evolution in superalloy Inconel 718 during

laser heating. She is Member of the Laboratory of Production

Engineering. She realized grants in the field of aluminium

alloys heat treatment, metal forming of jet engines elements,

investment casting of critical elements dedicated to aircraft

industry. She is an author of 37 publications and conference

papers. She has participated inmany international conferences.

Her fields of interest are Metal Forming, Superalloys, NDT,

Microstructure of Nickel Superalloys, Thermovision and 3d

Scanning.

spuchler@agh.edu.pl

Used of automated software tool for analysing and

estimating optimal parameters of jet engine parts production

Sandra Puchlerska

1

, K Zaba

1

, J Pyzik

2

and T Pieja

3

1

AGH University of Science and Technology, Poland

2

Sabre Polska, Poland

3

Pratt & Whitney AeroPower, Poland

Sandra Puchlerska et al., Nano Res Appl 2018, Volume: 4

DOI: 10.21767/2471-9838-C4-018